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작성자 EQiblylauch
조회 149 작성일 24-12-18 11:05

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<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Equipment Preparation  </h3>
<ul>
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li>
<li>  Connect the device to your PC using the USB interface and confirm the software installation.  </li>
</ul>
 
<h3>  Mounting the Sensors  </h3>
<ul>
<li>  Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.  </li>
<li>  Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li>
</ul>
 
<h3> Software Startup  </h3>
<ul>
<li>  Open the Balanset application on your PC.  </li>
<li>  Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.    </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Run the rotor up to its operating speed.    </li>
<li>  The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li>
</ul>
 
<h3> Trial Weight Installation  </h3>
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</a>
<ul>
<li>  Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>  Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Calculating the Correction Weight  </h3>
<ul>
<li>  The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.  </li>
<li>  The calculated values are presented on-screen in both numerical and graphical formats.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li>
<li>  If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3>  Final Check and Balance Confirmation  </h3>
<ul>
<li>  With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>  If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.  </li>
</ul>
 
<h3> Generating a Documentation of the Balancing Results  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Concluding Steps and Verification  </h3>
<ul>
<li>  Verify the secure attachment of all balancing weights and measurement sensors.  </li>
<li>  Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li>
<li>  If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>  This process allows for precise imbalance correction, reducing vibration and extending equipment life.  </p>
 
 
 
 
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